Description
Spot and Projection Welder, Dual Head Model S-5002-D
For Automotive Component WeldingHigh Efficiency, Low Energy Consumption
This series of electro-technotak welding machines is based on a completely indigenous and innovative design, incorporating decades of experience and effort to optimize and improve the quality of this product.
Features of Electro-technotak Stationary Spot Welding Machines HDS Series
- Specially designed for welding thick components or multiple spots simultaneously in large numbers.
- Equipped with a powerful and highly durable transformer (in accordance with standards).
- Has an excellent water circulation path to maintain operational efficiency.
- Rugged, one-piece chassis, fully machined with very high interaction accuracy between the machine consoles in the chassis section.
- Provision and design of the movement of the lower console to adjust the distance between the two consoles in a completely practical way.
- Design of water, electrical, and air inlet paths on the body of this machine, in accordance with the standard for installing facilities in factories.
- In the force application section, the use of hydraulic-pneumatic jacks with suitable power and speed for welding thick components, along with solenoid valves and other pneumatic components sourced from the best brands, provides the customer with a suitable welding quality.
- Use of the best materials in current transfer devices. Use of the best materials with standard alloys and with a high cross-sectional area, all equipped with a water circulation circuit.
- Transfer of current to the machine jaws with minimal voltage drop and losses.
- Equipped with a new generation of current and voltage control timers with the highest options in terms of current stability and welding.
- Capability to install fixtures for welding specific parts.
Options:
- Possibility of installing two welding heads separately
- Possibility of installing a fixture
- Current control timer as a constant current and related accessories such as commonly used
- switches, alarm light, proportional valve, air and water flow switch
- Possibility of designing and manufacturing shaped holders and electrodes for specific parts
- Commonalities of HDS Series Stationary Spot Welding Machines
Standard components and specifications of the machines
- Transformer and machined one-piece structure with fixed consoles
- Digital control panel (CV)
- Force application accessories (including pneumatic jack and solenoid valve)
- Electrical current transfer devices (jaws with brass T-plate or brass worktable, copper arms, holder, and electrode)
- Pedal
- Current feedback from primary and secondary in models with constant current control panel (toroid and CT)
Applications of HDS Series Spot and Projection Welders
- Automotive industry
- Home appliances
- Military industries
- Wire industries
- Riveting and hot forging
- Hard soldering
- And all related industries that require high-speed equipment
Additional Notes
- These machines are recommended for simultaneous multi-spot welding (projection).
- The input power of these machines is two-phase 380 volts with a minimum current of 100 amperes.
HDS-5002-D |
HDS-5002 |
Technical Data |
500 |
500 |
Power at 50% E.D (KVA) |
– |
– |
Max. welding Power at 33% ED (KVA) |
380/1ph |
380/1ph |
Input Voltage (V) |
15/8 |
15/8 |
Secondary no-load Voltage (V) |
SCR |
SCR |
Current control |
Digital |
Digital |
Electronic control |
Pneu. |
Pneu. |
Mover system |
1500 |
1500 |
Max electrode force (daN) with 5 bar |
165*165 |
165*165 |
TEE-Platen dimension (mm) |
150 |
150 |
Jack stroke (mm) |
– |
– |
Arm & electrode holder diameter (mm) |
300 |
300 |
Throat depth (mm) |
350+300 |
350+300 |
Arms gap (mm) |
7+7 |
7+7 |
Welding capacity of Mild steel in mass production (mm) |
2+2 |
2+2 |
Welding capacity of Light metals in mass production (mm) |
20+20 |
20+20 |
Welding capacity of Mild steel rod in mass production (Ømm) |
5 |
5 |
Compressed air supply (bar) |
8 |
8 |
Cooling water consumption (Lit/Min) |
L: 110 |
L: 110 |
Overall Dimension (LxWxH) (cm) |
W: 122 |
W: 92 |
|
H: 200 |
H: 200 |
|
1100 | 1000 |
Gross Weight (Kg) |
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