Description
Spot and Projection Welder, Dual Head Model S-5002-D
For Automotive Component WeldingHigh Efficiency, Low Energy Consumption
This series of electro-technotak welding machines is based on a completely indigenous and innovative design, incorporating decades of experience and effort to optimize and improve the quality of this product.
Features of Electro-technotak Stationary Spot Welding Machines HDS Series
- Specially designed for welding thick components or multiple spots simultaneously in large numbers.
- Equipped with a powerful and highly durable transformer (in accordance with standards).
- Has an excellent water circulation path to maintain operational efficiency.
- Rugged, one-piece chassis, fully machined with very high interaction accuracy between the machine consoles in the chassis section.
- Provision and design of the movement of the lower console to adjust the distance between the two consoles in a completely practical way.
- Design of water, electrical, and air inlet paths on the body of this machine, in accordance with the standard for installing facilities in factories.
- In the force application section, the use of hydraulic-pneumatic jacks with suitable power and speed for welding thick components, along with solenoid valves and other pneumatic components sourced from the best brands, provides the customer with a suitable welding quality.
- Use of the best materials in current transfer devices. Use of the best materials with standard alloys and with a high cross-sectional area, all equipped with a water circulation circuit.
- Transfer of current to the machine jaws with minimal voltage drop and losses.
- Equipped with a new generation of current and voltage control timers with the highest options in terms of current stability and welding.
- Capability to install fixtures for welding specific parts.
Options:
- Possibility of installing two welding heads separately
- Possibility of installing a fixture
- Current control timer as a constant current and related accessories such as commonly used
- switches, alarm light, proportional valve, air and water flow switch
- Possibility of designing and manufacturing shaped holders and electrodes for specific parts
- Commonalities of HDS Series Stationary Spot Welding Machines
Standard components and specifications of the machines
- Transformer and machined one-piece structure with fixed consoles
- Digital control panel (CV)
- Force application accessories (including pneumatic jack and solenoid valve)
- Electrical current transfer devices (jaws with brass T-plate or brass worktable, copper arms, holder, and electrode)
- Pedal
- Current feedback from primary and secondary in models with constant current control panel (toroid and CT)
Applications of HDS Series Spot and Projection Welders
- Automotive industry
- Home appliances
- Military industries
- Wire industries
- Riveting and hot forging
- Hard soldering
- And all related industries that require high-speed equipment
Additional Notes
- These machines are recommended for simultaneous multi-spot welding (projection).
- The input power of these machines is two-phase 380 volts with a minimum current of 100 amperes.
HDS-5002-D | HDS-5002 | Technical Data |
500 | 500 | Power at 50% E.D (KVA) |
– | – | Max. welding Power at 33% ED (KVA) |
380/1ph | 380/1ph | Input Voltage (V) |
15/8 | 15/8 | Secondary no-load Voltage (V) |
SCR | SCR | Current control |
Digital | Digital | Electronic control |
Pneu. | Pneu. | Mover system |
1500 | 1500 | Max electrode force (daN) with 5 bar |
165*165 | 165*165 | TEE-Platen dimension (mm) |
150 | 150 | Jack stroke (mm) |
– | – | Arm & electrode holder diameter (mm) |
300 | 300 | Throat depth (mm) |
350+300 | 350+300 | Arms gap (mm) |
7+7 | 7+7 | Welding capacity of Mild steel in mass production (mm) |
2+2 | 2+2 | Welding capacity of Light metals in mass production (mm) |
20+20 | 20+20 | Welding capacity of Mild steel rod in mass production (Ømm) |
5 | 5 | Compressed air supply (bar) |
8 | 8 | Cooling water consumption (Lit/Min) |
L: 110 | L: 110 | Overall Dimension (LxWxH) (cm) |
W: 122 | W: 92 | |
H: 200 | H: 200 | |
1100 | 1000 | Gross Weight (Kg) |
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