
HDS Series Spot and Projection Welder
HDS series spot and projection welders are ideal for automotive, home appliances, military, wire, hot riveting and forging, brazing industries, and any other industry requiring high-speed equipment.
Spot and Projection Welder, Dual Head Model S-5002-D
For Automotive Component WeldingHigh Efficiency, Low Energy Consumption
This series of electro-technotak welding machines is based on a completely indigenous and innovative design, incorporating decades of experience and effort to optimize and improve the quality of this product.
Features of Electro-technotak Stationary Spot Welding Machines HDS Series
- Specially designed for welding thick components or multiple spots simultaneously in large numbers.
- Equipped with a powerful and highly durable transformer (in accordance with standards).
- Has an excellent water circulation path to maintain operational efficiency.
- Rugged, one-piece chassis, fully machined with very high interaction accuracy between the machine consoles in the chassis section.
- Provision and design of the movement of the lower console to adjust the distance between the two consoles in a completely practical way.
- Design of water, electrical, and air inlet paths on the body of this machine, in accordance with the standard for installing facilities in factories.
- In the force application section, the use of hydraulic-pneumatic jacks with suitable power and speed for welding thick components, along with solenoid valves and other pneumatic components sourced from the best brands, provides the customer with a suitable welding quality.
- Use of the best materials in current transfer devices. Use of the best materials with standard alloys and with a high cross-sectional area, all equipped with a water circulation circuit.
- Transfer of current to the machine jaws with minimal voltage drop and losses.
- Equipped with a new generation of current and voltage control timers with the highest options in terms of current stability and welding.
- Capability to install fixtures for welding specific parts.
Options:
- Possibility of installing two welding heads separately
- Possibility of installing a fixture
- Current control timer as a constant current and related accessories such as commonly used
- switches, alarm light, proportional valve, air and water flow switch
- Possibility of designing and manufacturing shaped holders and electrodes for specific parts
- Commonalities of HDS Series Stationary Spot Welding Machines
Standard components and specifications of the machines
- Transformer and machined one-piece structure with fixed consoles
- Digital control panel (CV)
- Force application accessories (including pneumatic jack and solenoid valve)
- Electrical current transfer devices (jaws with brass T-plate or brass worktable, copper arms, holder, and electrode)
- Pedal
- Current feedback from primary and secondary in models with constant current control panel (toroid and CT)
Applications of HDS Series Spot and Projection Welders
- Automotive industry
- Home appliances
- Military industries
- Wire industries
- Riveting and hot forging
- Hard soldering
- And all related industries that require high-speed equipment
Additional Notes
- These machines are recommended for simultaneous multi-spot welding (projection).
- The input power of these machines is two-phase 380 volts with a minimum current of 100 amperes.
HDS-5002-D | HDS-5002 | Technical Data |
500 | 500 | Power at 50% E.D (KVA) |
– | – | Max. welding Power at 33% ED (KVA) |
380/1ph | 380/1ph | Input Voltage (V) |
15/8 | 15/8 | Secondary no-load Voltage (V) |
SCR | SCR | Current control |
Digital | Digital | Electronic control |
Pneu. | Pneu. | Mover system |
1500 | 1500 | Max electrode force (daN) with 5 bar |
165*165 | 165*165 | TEE-Platen dimension (mm) |
150 | 150 | Jack stroke (mm) |
– | – | Arm & electrode holder diameter (mm) |
300 | 300 | Throat depth (mm) |
350+300 | 350+300 | Arms gap (mm) |
7+7 | 7+7 | Welding capacity of Mild steel in mass production (mm) |
2+2 | 2+2 | Welding capacity of Light metals in mass production (mm) |
20+20 | 20+20 | Welding capacity of Mild steel rod in mass production (Ømm) |
5 | 5 | Compressed air supply (bar) |
8 | 8 | Cooling water consumption (Lit/Min) |
L: 110 | L: 110 | Overall Dimension (LxWxH) (cm) |
W: 122 | W: 92 | |
H: 200 | H: 200 | |
| 1100 | 1000 | Gross Weight (Kg) |

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